VM AUTOMOTIVE
STATE OF THE ART
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VM AUTOMOTIVE
STATE OF THE ART
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OUR
PROCESS
OUR
PROCESS
COIL
PREPARATION
Coils are received and prepared for processing as per Customer Material Technical Data specifications
Quality control complying with Customer Key Characteristics:
- Packaging
- Surface
- Dimensions
Rosslyn
Berlin
COIL
LOADING
Processes:
- Loading
- Decoiling
- Levelling
- The only Edge trimming (optional)
CONVENTIONAL
BLANKING LINE
- 600ton Mechanical Press
- Automated threading line with specific tooling, cuts out a direct template.
- For large cut-out parts (Body Side frames) a higher strokes per minute rate can be achieved, compared to Laser blanking.
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
Rosslyn
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
Berlin
LASER
BLANKING
- Highly-flexible Schuler laser line has two 4kW laser heads
- Fully automated blanking line, coil feeding system resulting in an efficient coil fed laser cutting solution for production optimisation.
- Transforming a 2D CAD design into a prototype blank shape in seconds
- Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.
CONTAMANATION
CONTROL
- Our Blanking Lines is equipped with Wandres GmbH micro-cleaning units to ensure Coil/Blank and Equipment cleanliness
- A thermal self-cleaning unit permits a stable,continuous opteration
- Switching back and forth betwee blanks with dry lub or oil is straightforward.
Rosslyn
AUTO
STACKING
- Shaped blanks are transferred via a conveyor systems
- Blanks are stacked onto stillages as per Customer packaging specifications
INSPECTION
SEQUENCE
Quality control complying with Customer Key Characteristics:
- Dimensional & Surface
- Quality control of First-Off , Sequence and Last Off Inspection
Rosslyn
Berlin
Rosslyn
Berlin
PACKAGING &
DISPATCH
- Wrapping and strapping as per customer packing specification and identification
- Finished Good storage sequence of FeFo / FiFo is controlled
- Dispatched as per Customer logistics requirements
Services
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