VM AUTOMOTIVE
STATE OF THE ART
VM AUTOMOTIVE
STATE OF THE ART
OUR
PROCESS
OUR
PROCESS
COIL
PREPARATION
Coils are received and prepared for processing as per Customer Material Technical Data specifications
Quality control complying with Customer Key Characteristics:
- Packaging
- Surface
- Dimensions
Rosslyn
Berlin
COIL
LOADING
Processes:
- Loading
- Decoiling
- Levelling
- The only Edge trimming (optional)
CONVENTIONAL
BLANKING LINE
- 600ton Mechanical Press
- Automated threading line with specific tooling, cuts out a direct template.
- For large cut-out parts (Body Side frames) a higher strokes per minute rate can be achieved, compared to Laser blanking.
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
Rosslyn
- Process scrap is separated and removed via a modern and automated scrap conveyor system.
- Scrap is recycled, based on material type.
Berlin
LASER
BLANKING
- Highly-flexible Schuler laser line has two 4kW laser heads
- Fully automated blanking line, coil feeding system resulting in an efficient coil fed laser cutting solution for production optimisation.
- Transforming a 2D CAD design into a prototype blank shape in seconds
- Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.Optimal nesting of the blanks allows us to produce significantly more parts per coil, up to 30% reduction in scrap.
CONTAMANATION
CONTROL
- Our Blanking Lines is equipped with Wandres GmbH micro-cleaning units to ensure Coil/Blank and Equipment cleanliness
- A thermal self-cleaning unit permits a stable,continuous opteration
- Switching back and forth betwee blanks with dry lub or oil is straightforward.
Rosslyn
AUTO
STACKING
- Shaped blanks are transferred via a conveyor systems
- Blanks are stacked onto stillages as per Customer packaging specifications
INSPECTION
SEQUENCE
Quality control complying with Customer Key Characteristics:
- Dimensional & Surface
- Quality control of First-Off , Sequence and Last Off Inspection
Rosslyn
Berlin
Rosslyn
Berlin
PACKAGING &
DISPATCH
- Wrapping and strapping as per customer packing specification and identification
- Finished Good storage sequence of FeFo / FiFo is controlled
- Dispatched as per Customer logistics requirements
Services
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